Tool and die technology is still the backbone of industry all over the world. However, most businesses are unaware of how the technology works and how it can benefit their operations.
Learning the basics of tool and die making will help you order the best tools, dies, molds, etc. for your unique production needs. At CAV Tool, we offer the best tool and die manufacturing services in Detroit. Click here to get a quote.
And today, we provide our readers with an overview of the tool and die technology.
Definition of Terms
As per the Department of Labor, ‘tool-making’ refers to the production of tools, dies, and special guiding and holding devices to enable machines to manufacture specific products. These products include everything from clothing to heavy machinery, and from phones to aircraft.
‘Stamping dies’ refers to dies that stamp, coin, emboss or form material in a press. The three major types of dies are Single Hit, Transfer, and Progressive dies. Stamping dies can fabricate sheet metal in a press to create parts and products for various industries, such as automotive,
agriculture, telecommunications, construction, appliance, and HVAC, etc.
The hydraulic or metal press consists of two sections, called punch and die. They are also referred to as ‘male’ and ‘female.’ The punch is mounted on the press ram, and it is pressed into the fixed die section. The metal sheet that is placed in between is then cut or shaped into a specific form.
Like the dies, the presses also come in a variety of sizes, depending on the application. Presses in automotive industries can be as high as three stories. They are capable of pressing with substantial force to stamp the roof of vehicles.
Tool and die technology also involve creating molds for plastic products and other materials. The main difference between die casting and molding is that the latter doesn’t require force.
Tools and die-makers undergo specialist training and are employed to create prototypes of products, produce specialized machine tools, and modify and repair existing tools.
Benefits of Die and Tool Technology
While investing in die tooling requires a substantial investment, it offers several benefits to businesses. These include:
- Increasing production quantities significantly.
- Ensuring repeatability, i.e., all parts will be the same.
- Reducing material costs
- Lower labor costs as less time is spent fabricating parts.
Of course, investing in die tooling equipment and technicians is not feasible for all companies. Which is why you can consider partnering with a manufacturing company.
How To Choose a Tool and Die Builder
The choice of a tool and die building company depends on several factors. You need to consider your budget as well as production estimates.
Safety concerns are also significant. Your tool and die builder should have excellent references and experience. They should also offer suggestions and help you mitigate potential problems.