You may have heard the term “punch and die” before, but what does it mean? And how does it work? A punch and die are standard tools used in metalworking. It is made up of two parts: the punch and the die. The punch is a sharp piece of metal that punches through the material, while the die is the piece that holds the material in place.
Why Punch and Die?
An alternative method to drilling punches and dies creates a cleaner and more precise hole. The punch punches through the material and leaves behind a slight burr. This burr can then be removed with a die trim.
Punching is also a much faster process than drilling, which makes it ideal for mass production. It also offers more versatility in shapes and sizes while maintaining a clean and precise cut.
How Does It Work?
The punches and dies work together using a solid metal piece to create a clean-cut hole in the desired material. The punch is the top piece and has a sharpened edge that does the actual cutting. The die is the bottom piece, providing a counterforce to the punch.
The two pieces are held together with pressure, which can be applied manually or hydraulically. Alignment is critical, as even the slightest misalignment can cause problems down the line.
Phase 1: Deformation
This stage is where the cutting happens. The sharpened edges of the punches come down on the dies and, with enough pressure, punch through the material.
The pressure needed will depend on the hardness of the material being cut. Softer materials like paper or cloth require less pressure than metal.
Phase 2: Penetration
At this point, the punch pushes deeper into the material, which starts to penetrate the die below.
That is where things can potentially go wrong if the punch and die aren’t adequately aligned. If the punch isn’t lined up correctly, it can cause the material to bunch up or bind in the die, damaging both the punches and dies.
Clean trims are essential for a good punch and die set. If the punches and dies are damaged, it can cause the trims to be less than perfect, which can affect the quality of your final product.
Phase 3: Fracture
In comparison to drilling or sawing, the material is not cut. Instead, it fractures under the pressure and force of the punch.
This is why punches and dies need to be made of extremely tough materials, like tool steel, which can withstand a lot of wear and tear. Once the punch has fractured the material, it continues to push down into the die.
Punch and dies are an essential part of the manufacturing process, and choosing a reliable supplier is important. Cav tool offers punches and dies made from high-quality materials and backed by excellent customer service.
Suppose you ever require fine quality, high-tolerance tools. In that case, you can always consult with the best tooling experts in Atlanta, GA.